3D CORE,lightweight components,honeycomb

ENGINEERING

You would like to improve an existing product (re-design) or have you already fixed your concept on a piece of paper?

Our engineering team will support you right from the start, through the entire production chain to your final composite component. In order to enable an optimal design of your components, we analyze your planned lay-up, the product design as well as your requirements and wishes.

Determination of the technical properties and testing

Our specially developed 3D|Calculator calculates the technical properties of the composite component and simulates load cases in order to improve the performance. These include the 3-point and 4-point bending test and the cantilever beam for determining the bending moment. To validate our calculations, prototypes are produced in our technical center and then undergo extensive testing in our test laboratory.

Material savings

Furthermore, we pay particular attention to the material and energy consumption in the production as well as the use of sustainable composite materials. With an efficiency calculation, we can provide you with a preliminary estimate of the possible savings and improvements. In order to guarantee a quick market launch and to get an optimal material consumption of the 3D|CORETM foam cores and the cover layers, we take care of the creation of cutting data. This data is used to manufacture assembly kits for prototypes or series components. It also enables you to accelerate the production process and minimizes your waste and shipping costs.

Your benefits and more

With the help of our lightweight construction technology, you can produce sustainable and cost-effective composite components faster than your competition. You save time in the product development, you get an optimized lightweight component and the consumption of additional material is reduced. In addition, we support you by integrating our lightweight construction technology into your production.

Based on our extensive and many years of know-how, we offer you additional training and support you, among other things, with the certification of fire protection certificates.